In-House Transformer Repair

Muhammad Hassan

A 2000 kVA, 11/0.4 kV transformer developed oil leakage at the low-voltage bushing and tap changer, posing a risk to insulation and operation. For the first time, the complete repair was successfully carried out in-house by the maintenance team.

The work included oil draining and filtration, replacement of faulty bushings, gaskets, and seals, repair of the tap changer leakage, and resealing of all flanges. After vacuuming and oil refilling, standard tests confirmed the transformer’s integrity. The unit was restored to service, achieving significant cost savings and enhancing the team’s technical capability.

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